Vinyl Tile Manufacturing Process

The manufacturing process making the vinyl sheet floorcovering 1 vinyl resins and plasticizers are stirred together in a vat to make a plastisol.

Vinyl tile manufacturing process.

The emphasis on stone look tiles makes cryntel somewhat unusual among lvf manufacturers and this is due to a unique manufacturing technology called polystone in which a large volume of natural stone material is mixed with vinyl to produce a tile that is convincingly similar to stone or ceramic. Made in glue down tiles and planks as well as floating versions popularity of this flooring have been sweeping the us and the globe. From here this plastisol or liquid plastic coat is dried through an application of heat and air that fuses the material into a tough durable sheet. The process is extremely slow and laborious because of the thickness of the coating and the time needed to cure it in the oven but it creates an outstanding product that is exclusive to congoleum.

To this plastisol azo compound which consists of two nitrogen atoms that are united at both ends to separate carbon atoms is added. Lvt in the u s. This process is outgassing also called offgassing and can cause a wide array of health complications including headaches fatigue and nausea. These chemicals slowly release themselves from the vinyl and into the surrounding air.

The demand for luxury vinyl tile lvt has more than doubled in the last five years. The vinyl resins fillers and plasticizers are once again mixed into a paste that is now spread onto the back of the product and then cured in an oven. There is a new trend away from laminates towards a flooring called luxury vinyl tile flooring lvt. According to market insights llc 370 million worth of lvt was sold in the u s.

During the production of materials such as vinyl various chemicals are used. These chemicals are typically produced during the manufacturing process and from incineration in landfills. How sheet vinyl is made the production process in brief the following is how sheet vinyl is made.